Woodworking Machinery

4-6 T/H Crop Waste Pellet Production Processing Line

Jiangsu Liangyou Zhengda Co., Ltd.
  • Type:Ring Die Wood Pellet Machine
  • Voltage:220V
  • Automatic Grade:Automatic
  • Controlling Mode:CNC
  • Energy Saving:Energy Saving
  • Certification:CE, ISO

Base Info

  • Model NO.:WZLH680
  • Warranty:1 Year
  • Customized:Customized
  • Condition:New
  • Color:Multi Color
  • After-sales Service:Provided
  • Material of The Machinery:Stainless Steel or Carbon Steel
  • Size and Weight:as Per Requirements
  • Motor Brand of Thte Main Pelletizer:Siemens
  • Oil Seal of The Pelletizer:Imported From Germany
  • Bearing Brand of The Pelletizer:SKF
  • Transport Package:Iron Pallet
  • Specification:2000KG
  • Trademark:FDSP
  • Origin:Jiangsu China
  • HS Code:8479300000
  • Production Capacity:Customized

Description

Basic Info.

Model NO. WZLH680 Warranty 1 Year Customized Customized Condition New Color Multi Color After-sales Service Provided Material of The Machinery Stainless Steel or Carbon Steel Size and Weight as Per Requirements Motor Brand of Thte Main Pelletizer Siemens Oil Seal of The Pelletizer Imported From Germany Bearing Brand of The Pelletizer SKF Transport Package Iron Pallet Specification 2000KG Trademark FDSP Origin Jiangsu China HS Code 8479300000 Production Capacity Customized

Product Description

4-6 T/H Crop Waste Pellet Production Processing Line
 The crop waste is used as raw material, which is solidified and extruded into high-density biomass particles by pretreatment and processing. Biomass pellet is a new type of pellet fuel, compared with the traditional fuel, not only has economic advantages, but also has environmental benefits, fully meet the requirements of sustainable development.
4-6 T/H Crop Waste Pellet Production Processing Line

Jiangsu Liangyou Zhengda Co., Ltd. specializes in the production of complete biomass pellet fuel forming equipment, can provide customers with logs, wood chips, shavings and other raw materials of biomass pellet production line; Biomass granulation production line with building template, woodworking scrap and other raw materials; Complete biomass pelleting production line with corn straw, wheat straw and straw grass as raw materials; Complete biomass pelleting production line with fruit shell, fruit residue and palm as raw materials; Complete biomass pelleting production line with crop waste, sludge, coal and other raw materials, tailor-made complete equipment solutions for customers, to meet the different needs of customers.

Now take the production line project of 4-6 tph of crop waste as a case, according to the technological process and each section to do the following introduction and explanation.
4-6 T/H Crop Waste Pellet Production Processing Line


Raw material
There are mainly coconut shell, bagasse, brewer's grain, potato skin, rice residue and so on.

Brief introduction of the process
The bagasse and other food processing waste are crushed into 3-4mm through hammer mill. Then the material with 40% moisture content is dried to about 15% through a three-layer roller dryer. Finally, pelleting process is carried out. The processed finished granules are 6-10mm in diameter, and the granules are cooled and packaged into 20-50kg/bag, which is easy for transportation and sale. This project will produce 4-6 tons of crop waste granulation production line, the total power of the equipment is about 920kw, and the workshop covers an area of 1800m2, which contains raw material warehouse and finished product warehouse. The whole line is compact in design, reasonable in structure and meets environmental protection requirements. And can be customized design according to customer requirements.
4-6 T/H Crop Waste Pellet Production Processing Line


Procedure drawing
Grinding section-- Drying section-- Pelleting section--Cooling & packing section.

Craft features and processes introduction
Grinding process:
There is no dust emission in this section. After grinding, the material is transported and discharged by the fan's negative pressure suction force. The hammer mill is water droplet structure, the grinding rotor can be positive and negative operation, improve the service life of the hammer, The motor is direct drive mode.

4-6 T/H Crop Waste Pellet Production Processing Line

Drying section:
Three-layer drum dryer, the material moisture in about 13-18% after drying.
Drying equipment: LYHG50, drum diameter 3m, length 11.6m, power 19kw, design yield 5T (raw material initial moisture 40%).
4-6 T/H Crop Waste Pellet Production Processing Line


Pelleting section:
Biomass particles diameter 6-10mm optional, biomass particles with high calorific value, pollution-free, ash low characteristics, can be widely used in biomass power plants, biomass steam boiler, household fireplace, drying furnace and biomass gasifier.
Pelleting equipment (2 sets) : WZLH680, main machine power 185kw, power of enforced feeder 1.5kw, design yield 2-2.5t /H/ set, quantity: 2 sets.
4-6 T/H Crop Waste Pellet Production Processing Line


Cooling and packaging section:
Used to reduce pellet temperature and reduce pellet moisture. After cooling, the pellet temperature is generally no higher than room temperature of 5ºC. After cooling, the pellet moisture is about 8-10%, the pellet bulk density is 650-750kg/m3. Packaging can be according to the customer's local sales needs, choose the appropriate packaging weight to facilitate the customer to sell products. Usually there are two specifications: small bags and ton bags. Small bags packaging specifications: 20-50kg/ bag, ton bags packaging specifications: 500-1000kg/ bag.
Cooling equipment: MKLB4, cooling chamber volume 4m3, designed to produce 4-6tph
Packing equipment: MDBLY-K, packing specifications: 20-50kg/ bag, packing speed 3-5 bags/minute.
4-6 T/H Crop Waste Pellet Production Processing Line


According to the needs of different customers, the scheme can be optimized
1. If necessary, buffer bins can be added between each section to replace the storage yard. The advantage is that it can improve the automation degree of production line and reduce dust pollution in the workshop; The disadvantage is that it will increase the construction cost of the production line, and because the bulk density of materials after crushing is very light, it is easy to bridge in the bins and material does not drop.
2. If the moisture content of the raw material is not higher than 15%, it can be directly granulated without using the dryer; If more than 15% but less than 20%, you can consider to mix dry materials with wet materials. After the water neutralization and reduction, then granulate;
3. The packaging equipment can be adjusted according to customers' requirements for finished product packaging. It can also be stored in bulk or stored into silos.

About us

As a Chinese listed company and a national high-tech enterprise, (FDSP) is a large-scale manufacturing system solution provider for feed machinery, biomass machinery, fertilizer machinery, storage machinery and complete sets of projects. Has served in Europe, Africa, Australia, South America, Southeast Asia, the Middle East and more than 30 countries and regions.


The products have obtained ISO9001:2015 international quality system certification, EU national CE certification for biomass energy equipment and its complete production line, Russian GOST-R certification, and 6 years of SGS field certification. Reliable and reliable.


We have a professional technical team to customize your own system solutions, providing one-stop services from pre-design, manufacturing to post-construction, maintenance and so on. Committed to providing "safe, reliable, energy-saving" stand-alone products to customers around the world, we are committed to creating high-quality, low-energy, strong and stable quality projects, and continuously create more and greater value for our customers.




Biomass pellet machine show



FDSP biomass engineering show

Our Service




Packaging:Depending on customers' requirement,such as wooden box or Iron crate etc.
Shipping:Our shipping operator and delivering equipment will be ready on time to ensure goods shipped based on Sales Order requirement.

FAQ

1.Q: How can I trust on your quality?
Answer: 
1). All of the machine be tested successfully in Liangyou workshop before shipment. 
2). The working lifespan of Liangyou machines is at least 20 working years.


2. Q: Does your company provide Engineers Abroad Service?
Answer: Sure, we provide it. And we can provide free training for on-site workers.


3. Q: How to train our staff about operation and maintenance?
Answer : We will provide every detailed technical instructive, pictures, videos to teach them for the operation and maintenance. In addition, our engineers for guide assembly will teach your staff on site.


4. Q:What shipment terms you offer?
Answer: We can offer FOB, CIF, CFR etc based on your request.


5. Q:What payment terms you take?
Answer: T/T, LC ,D/A,D/P etc.