• Model NO.：SM30
• Installation：Guide Installation
• Spare Parts Supply：Long Term
• Product Condition：New
• After Sale Service：Long Term
• Transport Package：Containers
• Specification：ISO9001
• Trademark：Sunshine
• Origin：Henan Province
• HS Code：8417809090
• Production Capacity：20 Sets Per Months

Sunshine Machinery Horizontal Continuous Carbonization Furnace/StoveTypeDimension
(M)Capacity
(Kg/h)Volume
(m3)PowerFeeding sizeMoistureSM100.8*10100-2003.526Size no more than 50mm, if large than 50mm, crusher is needed to crush it first.
 
 
Moisture content should no more than 30%. 8-12% is better. If more than 30%, need to dry it first.SM200.8*12200-300426SM301.0*10300-4005.528SM401.0*12400-5006.528SM501.2*10500-6007.530SM601.2*12600-800930SM701.3*13800-10001232SM801.4*141000-12001532SM901.5*151200-15002036
Working principle:
This carbonization furnace is fueled by the syngas(carbon monoxide, methane, ethane etc.) from the furnace itself.The biomass raw material will produce plenty of combustible gas during the pyrolysis of the carbonzation process,the syngas will became pure combustible gas after wood tar, wood vinegar other impurities was isolated by the filter and purification system (gas cleaner / dust-removal / purify tank / scrubber)

The gasifier is used to preheating the carbonizer,when the temperature reach to 300ºC,the feeding screw conveyor start to feeding raw material into the carbonizer.the material will produce fuel gas,which will be collected and used to heating the carbonizer after cleaning by the filter and purification system. The temperature of carbonizer will control at 600 degrees Celsius.

When the carbonizer can produce enough flue gas and reach to self sufficient combustion, close the gasifier and open all the flue gas valve of the carbonizer gradually, finally achieve flammable gas self-sufficiency carbonization.


Features
1,This new type have sharply reduced the mechanical transmission parts, more reasonable design, reduce 80% of the failure rate.

2,Feed particle size increase more than 20-30mm,reach to 50mm.

3,Rotary design the carbonizer drum continuously,avoid from the lack of heating the certain point(vertical type-the carbonzing tube will bend and leaked at last), extend the lifetime of the carbonizer greatly.

4,The output capacity,Carbonized uniformity and the the quality of the charcoal are improved greatly.
 



Technological process of Horizontal continuous carbonization furnace
The dried biomass raw materials is feeding into the gasifier by the screw conveyor, gasification of carbon powder from the bottom of the conveyor to the carbon powder storage, centralized storage and sales;

After spraying, cooling, cleaning,the flue gas produced by gasification furnace will be transfer to self combustion burner for carbon machine for heating furnace;

Start feeding the carbonization machine when internal temperature rose to a certain degree, the raw material inside the carbonization furnace began to produce fuel gas which will be transfer to the burner heating the carbonizer by the draft fan after collected and cleaning by the purification system.

Gasification furnace stop working until shut down, using spontaneous combustion flue gas only;

The finished product after cooling will be packaged,stored and sold;

Then the whole system can keep feeding raw material and discharging final charcoal, enter the process of continuous carbonization stage; the spray water cooling water from purification system and cooling system can be recycled.



New type of horizontal drying and carbonizing integrated machine full set equipment

Type A:---Drying and carbonizing integrated machine
1.Gasifier feeding conveyor
2.Continuous purification device
3.Draught fan
4.Gas pipeline
5.Carbonizer
6.Cooling and discharging device
7.Power Plant
8.Combustion train
9.Gasifier
10.Water spray
11.Feeding conveyor
12. Water spray-carbonizer
13.Water-sealed valve

Working condition:
Moisture content no more than 25%

Applications:
All kinds of biomass material: Friut Husk,Wood Scraps and Crop Stalks,
Friut Husk---Rice husk,Coconut shell, Peanut shell/Groundnut shell,Sunflower seed husk/shell,Palm kernel shell,Walnut shell,Almond shell,Pistachio shell etc..

Wood Scraps---Wood sawdust,Forest farm & furniture factory scraps,Wood shavings,Wood chips,Tree branch, Bamboo scraps,Sugarcane bagasse,Distillers grains, Coffee grounds,coco husk chips,Waste from beer breweries,Empty Fruit Bunch etc.

Crop Stalks---Plants straw,Crop residues,Soybean straw,Wheat straw, Cotton straw,Corn stalks,Sorghum stalk,Maize Cob/Corncob,Sorghum husk/shell/hull,Potato grass, Dead leaves etc..
 


Materials requirements
Particle size is less than 50 mm, water content <25% of biomass particles can feeding into the type A carbonizing directly, such as: sawdust, rice husk, shell, palm shell, peanut shell, bamboo shavings, shavings etc.; 

When you carbonize larger raw materials (Particle size more than 50 mm), such as branches, bark, coconut shell, such as straw, hemp pole, peduncle, need to crush it into less than 50mm pieces firstly; If water content is more than 30%, you can choose type B machine for production


Type B:---Drying and carbonizing connecting machine
1.Gasifier feeding conveyor
2.Continuous purification device
3.Draught fan
4.Gas pipeline
5.Carbonizer
6.Cooling and discharging device
7.Power Plant
8.Combustion train
9.Gasifier
10.water spray
11.Feeding conveyor
12.Dryer
13.Screw conveyor
14.Dryer tail gas treating unit



Working condition:
Moisture content more than 25%, such as Sludge, medical, emperor bamboo grass etc..



Packaging & Shipping
The whole Continuous Carbonization Furnace need two 40GP to shippment.