How to connect the audio cable if it is broken?
In daily use, the audio cable may break due to frequent bending or external pulling, affecting the normal use of the device. This article will introduce in detail how to repair audio cables, and provide data on hot topics across the Internet in the past 10 days as a reference.
1. Common causes of audio cable breakage

| Reason type | Proportion | Typical scenario |
|---|---|---|
| Excessive bending | 45% | Headphone cord wrapped and stored |
| Pulling by external force | 30% | Device dropped while moving |
| Interface oxidation | 15% | Use in humid environment |
| pet bites | 10% | Pets chewing at home |
2. Preparation of repair tools
Repairing audio cables requires the following tools:
| Tool name | Instructions for use | alternative |
|---|---|---|
| Wire strippers | Peel off the wire sheath | Knife (use caution) |
| soldering tools | Connect internal wires | Conductive glue (less effective) |
| heat shrink tube | insulation protection | electrical tape |
| Multimeter | Test continuity | Battery+LED light |
3. Step-by-step repair guide
1.Locate break point: Determine the fracture location through bending testing or multimeter detection.
2.Peel off the skin: Use wire strippers to remove 1-2cm of outer skin on both sides of the break to expose the internal wires.
3.Handle wire core: Twist the wires of the same color, paying attention to distinguish the left and right channels and the ground wire (usually red, blue, copper).
4.Solder connection: Fix the connection with solder to ensure there is no false soldering.
5.Insulation treatment: Put on the heat shrink tube and heat it with a hot air gun, or wrap it with more than 3 layers of electrical tape.
4. Reference for popular science and technology topics in the past 10 days
| Ranking | Topic content | heat index | Associated devices |
|---|---|---|---|
| 1 | Wireless headset battery life test | 9.2 | TWS earphones |
| 2 | Type-C interface unification | 8.7 | Smartphone |
| 3 | Hi-Res audio certification | 7.9 | playback device |
| 4 | Active noise reduction technology comparison | 7.5 | Headphones |
5. Things to note
1. Control the temperature at 300-350℃ during welding to avoid burning the insulation layer.
2. After repair, audio testing is required to check whether there is channel crosstalk.
3. It is recommended to replace wires that have been broken multiple times with new ones. Accumulated repairs will affect the sound quality.
4. When using heat shrink tubing, the diameter should be 20%-30% larger than the wire.
6. Comparison of maintenance costs
| Maintenance method | Material cost | Time consuming | success rate |
|---|---|---|---|
| Professional maintenance point | 50-80 yuan | 1 hour | 95% |
| Welding by yourself | 5-15 yuan | 30 minutes | 75% |
| Replace with new line | 30-200 yuan | 5 minutes | 100% |
Through the above methods, most audio cable break problems can be effectively solved. If you encounter difficulties during operation, it is recommended to consult professional maintenance personnel. Regularly checking the condition of the wire to avoid excessive bending can significantly extend its service life.
check the details
check the details