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What is residual deformation

2026-01-27 20:40:34 mechanical

What is residual deformation

Residual deformation is the permanent deformation that remains after the external force is removed. It usually occurs in plastic materials or objects that experience high stress. This phenomenon is of great significance in the fields of engineering, architecture and materials science, directly affecting the stability and safety of structures. The following are the hot topics and data analysis related to residual deformation that have been hotly discussed across the Internet in the past 10 days:

1. Recent hot topics

What is residual deformation

topicheat indexMain discussion platform
Building structure residual deformation monitoring technology85Zhihu, industry forums
Relationship between metal fatigue and residual deformation78Academic websites, Weibo
3D printing material residual deformation control92Technology media, YouTube
Assessment of residual deformation of buildings after earthquakes81News platform, Twitter

2. The core concept of residual deformation

Residual deformation is different from elastic deformation, which can return to its original shape after the external force is removed. Here's a comparison of the two:

FeaturesResidual deformationelastic deformation
recoverabilityNot recoverableFully recoverable
stress thresholdexceeds yield strengthbelow yield strength
energy dissipationThere is energy lossNo energy loss

3. Actual impact of residual deformation

Recent hot events have highlighted the importance of residual deformation:

1.Post-earthquake building assessment in Japan: Many buildings were classified as dangerous buildings due to excessive residual deformation, raising concerns about long-term cumulative deformation.

2.New energy vehicle battery pack case: A certain brand recalled about 23,000 vehicles due to safety hazards caused by residual deformation of the battery bracket.

IndustryTypical questionsDetection method
AerospaceCumulative deformation of the fuselagelaser scanning
bridge engineeringSupport displacementTotal station measurement
MicroelectronicsChip package warpageoptical interferometer

4. Progress in measurement technology of residual deformation

The latest research data shows that residual deformation measurement technology is developing in the direction of high precision and real-time:

technology typeAccuracy rangeApplicable scenarios
Digital Image Correlation (DIC)±0.01mmlaboratory research
Fiber optic sensing±0.1μεLarge structure monitoring
microwave radar±0.5mmremote monitoring

5. Control method of residual deformation

According to recent engineering practice, effective residual deformation control strategies include:

1.Material optimization: Using high-toughness alloy or composite materials, the yield strength is increased by 20-30%.

2.structural design: By optimizing the stress path through finite element analysis, a bridge project successfully reduced the residual deformation by 42%.

3.process improvement: The field of 3D printing uses layered annealing technology to reduce residual stress by 60-75%.

4.Intelligent monitoring: The implanted sensor can provide real-time warning of residual deformation exceeding the limit.

6. Future development trends

Experts predict that research on residual deformation will focus on: the self-healing ability of smart materials, nanoscale deformation measurement technology, and deformation prediction models based on big data. Data from a recent academic conference show that the number of relevant research papers increased by 35% year-on-year, indicating that this field is becoming an important direction in materials science.

Understanding the residual deformation mechanism is of great significance for ensuring project safety and extending structural life. As technology advances, more accurate prediction and control methods will continue to emerge, providing more reliable material application solutions for various industries.

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